National FX57S

Machine Features:

• Alternate Blow Feed Capability 
• Cutoff Blank Control 
• Precision Zero-Clearance heading Slide Guiding System 
• Quick Change FORMAPAK System, Including: Die Block, Cutter and Quill Park, Tool Pak, PMP Transfer Slide and Transfer Finger Opening and Closing Camshaft.
• PMP Transfer w/ Hydraulic Clamping 
• Free Standing Operator Panel w/ Advanced FORMATROL PC Controls 
• Computerized Adjustment of Feed and Die Kickout Length 
• Adjustable Timed Kickouts in all Stations 
• Air Clutch and Spring Set Brake 
• Electrical Equipment w Frequency Controlled AC Drive 
• Machine Lube System w Dual Filters
• Specialized High Volume Die Coolant System w Filters and Flow Monitors as Specified
• Safety Systems for Machine and Operator 
• Free Standing Sound Enclosure
• Special Color 
• Siemens S7-1500 PLC w/ ProfiNet I/O
• Documentation in English and German 
• eWon Remote Diagnosis System 
• Exhaust Blower
• (2) FormaPaks including: Die Block, IFO Camshaft, Cutterpak, Toolpak and Transfer Slide
• Formapak Setup Fixture 
• Jib Crane 
• Spare Part Package

Integrated Induction Heating System up 1000 Deg. C

• Pre Heat Induction Coil: Ambrell, EKOHeat 375/10
• Final Heat Induction Coil: Ambrell, EKOHeat 75/25 HD
• Individual Power System for Each Coil
• Induction Coils Adequately Isolated and Sealed 
• 265 Kw/32 Deg.C Chiller
• 50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Machine Cooling Circuit 
• 50Kw/37 Deg. C Heat Exchanger for Tool Cooling Chiller for Internal Cooling Machine 
• Closed loop Water Cooling Circuit for Machine Components
• Specialized Cutoff System ( lowered wireline)
• Automatic Blank Drop 
• 3x Pyrometer 
• Modified Sound Enclosure and Guards
• Integrated Electric

Bar Feeder 

• Servo Controlled Feeding System 
• Automatically Adjusted Stock Gage System w/ Piezo Short Feed Sensor
• Automatic Retraction Bar when Machine Stops
• Automatic Pull Back After Each Feed Stroke (~1mm)
• Bar End Detection System 

Specialized Discharge System 

• Slug Discharge @ 4th Die 
• Discharge Inner Ring @ 5th Die 
• Discharge Outer Ring @ 7th Die or at Outboard Transfer Position 
• Automatic Sorter Gate ( diverts good parts to scrap)
• Method to Conveniently Obtain Sample Parts ( inner and outer races)

Specialized Water Based Coolant System 

• High Volume System 
• Flow Monitors on Specific Lube Lines 
• Containment of Coolant 
• External Reservoir 
• Water/Oil Separator 
• Coolant Heat Exchanger
• Paint Free Die Are 

Specials

• Specialized Die Space 
• Special Reduced Finger opening IFO Camshaft (42mm Grip Diameter)
• Various Electrical Specials 

Bar Magazine Rack 

Capacity 
Maximum Charge Weight: 3.0 to
Bar Diameters: 14 to 22mm
Bar Length: 6000mm
Bar Material: Steel

Supply
Pneumatic Supply: 6 Bar
Air Consumption: <20I/min.
Electrical Supply: 3~,400V, 50Hz
Voltage: 24V DC

Dimensions
W x H x L
Belt Through: 600 x 2000 x 6500 mm
Separation System: 1300 x 1800 x 8500 mm

Ambient Conditions
Humidity: Max. 90%
Temperature: 0-50 Deg. C 

Noise Levels
Noise Level of the Machine: <82dB(A)
Colliding Bars: Max. 84 44dB(A)

Conveyors 

• Conveyed Material: a) Outer rings, b) inner rings, c) slugs
• Dimensions: a) D26/20 bis D42/34 x 9-15mm, b) D15/9 bis D30/20 x 9-15mm, c) D10-20 x 3-5mm thick 
• Feed Rate: Each 175 St/Min Outer Rings 600 kg/h, Inner Rings 350 kg/h, Slugs 1,080 kg/h
• Weights: a) 18-138 gr b) 8078 gr c) 3-12 gr
• Press Trimming: 175 Strokes/Min
• Material: Steel 100 Cr6
• Temperature: Up to Max. 1,000 Deg. C
• Part Feed: Customer Supplied Feed Chute 
• Part Removal/ Discharge: in Henson Containers 1,050 x 950 x 650mm

Load Monitoring Schwer & Kopka

• Control PC Sk800
• 15" Touch Screen 
• Pressload Monitoring in Each Station
• Frame Load Monitoring 
• 16 Analog Input Channels 
• 5 Digital Input/Output Channels